DIY table saw blade height gauge – How to make at Home

Making up a deep cut on the table saw, it can become very frustrating while trying to get accurate cuts on the table saw. There are many choices available to measure like you can use a square but you will end up with bad results because a normal square can’t measure accurate deep cuts.

So, how do you make a height gauge at home? Don’t worry, This article is especially for those who want to know HOW TO MAKE HEIGHT GAUGE AT HOME TO MEASURE TABLE SAW BLADE HEIGHT.

You can MAKE TABLE HEIGHT GAUGE AT HOME very easily.I will guide you with the simple STEPS TO MAKE HEIGHT GAUGE. Just stick to the end of this article, you will be completely able to make your height gauge at home.

So, without wasting any time let’s begin with the steps.


Design is one of the crucial parts to build a height gauge. Get every detail of the height gauge that you want to make.  

How can you build its core design very perfectly? Here is the simplest solution for this. 

Use a 3D modeling program to create the strategies, it can make your work very easy because you have cleared its core part. Also, this type of gauge uses dial calipers. There are various types of calipers available. Now, it depends on you to choose a caliper that fits your 3D document.

Additional point

There will be required a few materials to build your DIY TABLE SAW DEPTH GAUGE. Those materials are mentioned below:

  1. Plywood 

If you want to use any other material like plastic, metal or iron, etc that completely depends on you. 

  • Glue

Glue for plywood. If you are using any other material then choose whatever suits.

  • Screws For Wood

If you can use this without any problems, then go for it.

2. Initial Layout

When you make a layout on cut patterns of plywood make sure you mark the factory borders, by doing this you will always know that there are borders.

Now, cut 3x rectangles to an oversize of the diagram dimensions (5″X 6″). Bring out a template sheet by cutting it just like the dimensions you created. 

3.Drilling And Indexing

Drill the locations that you marked on the plywood and use a 3/32 drill bit, it will make it easier for you. These holes will help in the stack of the stock together. 

These index holes should be countersunk so that screws can be inserted smoothly if you are using plastic or metal then there would not need any countersunk. 

4.Tighten And Shape

While installing the screws in the holes, don’t tighten them completely. We have to use the fastens to tighten the stock. Use a bandsaw, follow the template that you made and remove all the excess materials from it. For bringing the final template line use a drum sander.

5. Break down And Make the Slot Cut-Outs.

Till now its body is completed and we need to make the cutout a slot for holding the dial callipers without any hurdles. 

Breakdown the pieces of the middle portion of the DIY TABLE SAW DEPTH GAUGE. After doing this, attach a piece of paper to the middle part of the gauge. Align the side of the back with the index holes, now examine the fit of your dial Calipers in the space. 

6. Assemble It Again

With scrutiny, remove all the paper templates from the middle parts. Align it again and fasten them very tightly. Be sure that index holes and edges are streaked correctly and now it’s time to fasten them to the last torque. While working through this process make sure that the faces are placed without any tiny gap.


So, these were the simplest STEPS TO MAKE HEIGHT GAUGE. You are now going to MAKE TABLE HEIGHT GAUGE AT HOME. It is very simple to make it, you have to just keep these steps in your head and your DIY TABLE SAW DEPTH GAUGE will be ready. I hope, now you have cleared that HOW TO MAKE HEIGHT GAUGE AT HOME TO MEASURE TABLE SAW BLADE HEIGHT.

Leave a Comment